Complete Engineering Assistance

Star Werks' services are available for all phases of the project from concept to production and beyond. Utilizing our expertise, your overhead costs and delivery times can be reduced.

Concept

Client Consultation
Concept Clarification
Statement of Work(SOW)Assistance

Design

Optimize your design for manufacturability
Value-minded
Schematic/Documentation
Sourcing from AVL(Approved Vendor List – Ours or yours)

Production

Prototypes(Electrical/Mechanical)
Pilot Production – Field/Agency Testing
Small and/or Large Volume
Manufacture and Manage existing products

Logistics

Warehousing/Inventory (Safety Stock)
Material Handling
Transportation

Support

Engineering
Troubleshooting
Update/redesign product increasing product life cycle
Product customization/System Integration (Special or COTS)

Electrical & Mechanical Engineering Design For Manufacturability

Partner with Star Werks to achieve a high quality, cost-efficient solution for your project.

Star Werks is a full-service manufacturing and design enhancement company with the ability to provide complete manufacturing services, as well as the manufacture of new or aged/obsolete products.

Our engineering capabilities also include prototyping (including rapid prototyping if required). Additionally, our partnerships with local certified test facilities allow us to meet all of our clients testing requirements. The table below outlines our electrical and mechanical engineering services.

Design for Manufacturability
Modify Design for Manufacturing Cost/efficiency
Modify Design for Quality
Material Selection Support

  • Lead free/RoHS
  • REACH

Generate 2D and 3D CAD Drawings

  • Pro Engineer
  • Autocad
  • SolidWorks
  • Other
Engineering Documentation

  • Build Aids
  • Detailed Work Instructions
  • Process Sheets
  • Complete Bill of Material (BOM)
  • Drawings/Database
  • Manuals/Bar Code Labels

Prototypes –

  • Electrical
  • Mechanical
  • Rapid prototyping

Reestablish Aged/Obsolete Production Designs

  • Source Standard and Unique Components Required to Remanufacture

Technical Support

Failure Analysis
Failure Mode and Effects Analysis (FMEA)
Partnerships w/ Local Certified Test Houses

Electrical
Mechanical
Design for Manufacturability

Inventory Management

  • Scheduled shipments/safety stock
  • Shipping & Warehousing
  • Domestic/International deliveries
  • Electronic data interchange (EDI)
Automated Inspection
Visual Inspection
Dimensional Inspection
Product Packaging
Product Re-Packaging
Testing
OEM
Commercial
Energy
Industrial
Sensors
Control Equipment

Customer Specifications, 2D CAD Drawing
IPC-A-610
UL
FCC
CE
RoHS, WEEE, CMM
EN55022, EN61000, EN55024, EN60950
Lead Free, Environment Friendly, RoHS compliant

Electromechanical Manufacturing & Assembly Services

We can manufacture and/or assemble your products using a process driven system to ensure on-time delivery.

Our electromechanical manufacturing assembly services include:

  • Turnkey/consigned
  • Sub-assemblies
  • Thru hole and SMT
  • Cable and wire harness assembly
  • Pre-mold/over-mold cable
  • Injection molding
  • Metal stamping

OEM’s rely on Star Werks’ expertise with confidence that their expectations will be exceeded.

For more information, please refer to the table below.

Project Management
Manufacturing Sourcing
Component Sourcing/Procurement
Domestic and International Manufacturing Partners

Automated Assembly
Manual Assembly
Thru Hole and surface mount
Cable & Wire Harness Assembly
Turn Key Assembly
Sub-Assemblies
Conformal coating
Boards with all standard SMD packages including
BGA, QFP, 0201
Reflow and wave soldering
Solid and Flex circuits
Leaded or Lead Free/RoHS Compliant Processes

Injection Molding/Overmolding
Metal Stamping
Fabrication

Hi-Pot Testing
X-Ray
In-Circuit Testing
Functional testing
Other

Prototypes
Low Volume
High Volume

Inventory Management

  • Scheduled shipments/safety stock
  • Shipping & Warehousing
  • Domestic/International deliveries
  • Electronic data interchange
Product Packaging
Product Rework and Re-Packaging

IPC-A-610
UL
FCC
CE
RoHS, WEEE, CMM
Lead Free, REACH, RoHS compliant

Additional Services

We are proud to provide the following additional services to our customers:

  • Supplier Consolidation
  • Supply Chain Management LTB: Phase Out
  • Product Lifecycle Management
  • Value-Added Engineering
  • Logistics Services – Domestic and International
  • Warehousing and EDI
  • Global Sourcing of Obsolete Components
  • Kitting
  • Repair, Testing, Evaluation
  • Recycling and Refurbish

Ensuring consistent quality can be a challenging  job. That’s why we work with you to and help to simplify the process.